PVC Skirting Extrusion Line
- Direct supply from the manufacturer
- Whatapp number：+86-13921980514
- E-mail：sevenstarsgroup@yeah.net
Detail
Zhangjiagang Sevenstars Machinery Co., ltd
PVC skirting extrusion line
Quotation and Speciation
(Picture only for reference)
Add: Changyinsha town, Zhangjiagang City, Jiangsu Province, China
E-mail:admin@sevenstarsgroup.cn Website: www.sevenstarsgroup.cn
Declaration: Machine’s color can design according your requirements .
General description:
1、Product size: PVC skirting profile According to confirmed drawing
2、Main Material：PVC powder, caco3 and chemical additives
3、Extruder type: SJSZ51/105 conical twin screw extruder
4、Output capacity: 80-150kg/hour （SJSZ51/105 Conical twin screw extruder）
5、Cooling water temperature: <15℃;Air pressure: > 0.6Mpa
6、Electric power supply: 3phase, 380V;50Hz
7、Production flow:
raw material(PVC resin, process aid, filler) mixing →Extruding & Molding→ Vacuum Calibration and cooling →hauling off and cutting in fixed length→ final PVC window or door sections (or Lamination with PVC film → final PVC window profile )
- Production occupied area: about 35m*4m*5m(L*W*H) apply for one line
Content list
PART I Introduction of each machines
PART II Price list
PART III Payment, delivery and other terms
PART I Introduction of each machines
No 1. SRL-Z200/500 hot and cooling mixer units
Content list
PART I Introduction of each machines
PART II Price list
PART III Payment, delivery and other terms
PART I Introduction of each machines
No 1. SRL-Z200/500 hot and cooling mixer units
Mix raw material
2. Output: ≤350kg/hour
3. Equipment components:
① hot mixer
② cooling mixer
③ autoloader
4. Features:
Mechanical parts:
Pot body adopt SUS304 stainless steel which has very good smooth and rigid surface with features of wearable, corrosion resisting,heat resisting, no-stick with raw material
Hot mixer cover material adopt ZL102 casting aluminum with polished surface
Hot and cooling mixer open adopt cylinder pneumatic drive; the main shaft of hot and cold mixer adopt NSK brand which has features of reliable stable working performance.
Hot and cooling sealing adopt silicon rubber sealing with reliable sealing effect and not deformation even at high temperature.
Stirring paddle past dynamic balance testing which lower noise and improve lifespan
Electric parts:
Adopt intelligent RKC thermo control; Adopt famous brand motor
5. Parameter
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Hot mixer |
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|
1 |
total volume of hot mixer |
Liter |
200 |
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|
2 |
effective volume of hot mixer |
Liter |
150 |
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|
3 |
material weight/batch |
㎏/batch |
60 |
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|
4 |
Output |
㎏/h |
≤400 |
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|
5 |
motor power |
KW |
30/42, double speed motor |
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|
6 |
Heating way |
/ |
Electric heating and friction heating |
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|
7 |
Heating power |
KW |
9KW |
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|
8 |
hot mixer rotating speed |
r/min |
475/950 |
||||
|
9 |
Quantity of stirring blade |
pcs |
3pcs（Material: 1Cr18Ni9Ti） |
||||
|
10 |
Material discharging mode |
/ |
Pneumatic |
||||
|
11 |
mixing time |
min/batch |
8-10 |
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|
Cooling mixer |
|||||||
|
1 |
cooling mixer volume |
Liter |
500 |
||||
|
2 |
effective volume of cooling mixer |
Liter |
320 |
||||
|
3 |
motor power |
KW |
11 |
||||
|
4 |
Quantity of stirring blade |
/ |
1pcs (ZG1Cr18Ni9Ti) |
||||
|
5 |
stirring blade rotating speed |
r/m |
130 |
||||
|
6 |
lift control method |
/ |
pneumatic |
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|
7 |
Material discharging mode |
/ |
Pneumatic |
||||
|
8 |
Cooling method |
/ |
water cooling |
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|
9 |
cooling time |
min/batch |
10-12 |
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|
10 |
equipment weight |
㎏ |
3600 |
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|
Item |
Description |
Unit |
remarks |
|
1 |
Transport tube diameter |
mm |
102 |
|
2 |
Charging motor power |
KW |
1.5 |
|
3 |
Charge capacity |
Kg/h |
300 |
|
4 |
Storage volume |
kg |
150 |
|
5 |
Material of storage hopper and tube |
/ |
Stainless steel304 |
NO 2 SJSZ51/105 PVC skirting Extrusion Line
1. Application：
Extrude different type of PVC skirting machine
2．Output Capacity：
2.5-3m/min, 200-250kg/hour
3. Equipment components:
(1) Automatic screw feeder
(2) SJSZ51/105 conical twin screw extruder
(3) Vacuum calibration and cooling table
(4) Online laminating device
(5) Tractor
(6) Cutter
(7) Stacker
(8) SJ30/25 co-extruder
4. Parameter of components
(1) Automatic screw loader---1 set
| Item |
Description |
Unit |
remarks |
|
|
|
||||
|
1 |
Rated Charge Capacity |
Kg/h |
300 |
|
|
2 |
Max charge capacity |
Kg/h |
450 |
|
|
3 |
Motor Power |
KW |
1.5 |
|
|
4 |
Pin volume |
Kg |
120 |
|
|
5 |
Working ways |
/ |
By screw type |
|
(2) SJSZ51/105 Conical Double Screw Extruder
|
|
|||
|
1 |
Screw Diameter |
mm |
￠51/105 |
|
2 |
Screw length |
mm |
1048 |
|
3 |
Material of Screw and Barrel |
/ |
bi-metalic material ---best quality material |
|
4 |
Depth of nitration case |
mm |
0.4-0.7mm |
|
5 |
Roughness of the surface |
Ra |
0.4un |
|
6 |
Hardness of double alloys |
HRC |
55-62 |
|
7 |
Depth of double alloys |
mm |
》2 |
|
8 |
Heating Power |
KW |
10.5 |
|
9 |
Barrel Heating |
/ |
Casting Aluminum Heater |
|
10 |
Barrel Cooling |
/ |
Low noise blower cooling; 0.37*3pcs |
|
Transmission case |
|||
|
1 |
Applicable standard |
/ |
JB/T9050.1-1999 |
|
2 |
Material of gear and shaft |
/ |
Adopt high strength alloy, carburizing and quenching, grinding |
|
3 |
Gear precision and hardness |
/ |
6grade, HRC 54-62 |
|
4 |
Oil sealing |
|
All sealing adopt good products |
|
5 |
Screw Safeguard |
/ |
Automatic screw displacement alarm |
|
6 |
Gearbox brand |
/ |
JC brand |
|
Dosing feeding device |
|||
|
1 |
Motor power |
KW |
1.5 |
|
2 |
Feeding speed regulator |
/ |
ABB frequency conversion |
|
3 |
Can be adjusted separately or synchronized adjusting with extrusion. |
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|
Motor and electric system |
|||
|
1 |
Motor Power |
KW |
18.5kw (AC motor)—siemens brand made in china |
|
2 |
Speed adjusting mode |
/ |
ABB/DANFOSS Frequency conversion adjusting |
|
3 |
Max Output Capacity |
Kg/h |
80-150kg |
|
4 |
Vacuum exhaust system |
/ |
With vacuum pump; power: 1.5kw |
|
5 |
Temperature Controller |
/ |
RKC, Japan |
|
6 |
AC contactor |
/ |
Schneider |
|
7 |
Voltage |
/ |
According to requirement |
|
8 |
Extruder axis height |
mm |
1000 |
Screw and barrel
(3) Vacuum calibration and cooling table
| Item |
Description |
Unit |
remarks |
|
Features:
Compact structure, beautiful appearance, easy to operation and maintain.
Adopt superior quality vacuum & water pump, electric components to make sure durable continuous working |
|||
|
1 |
Power/number of vacuum pump |
KW |
4kw*2set |
|
2 |
Max vacuum pump degree |
Mpa |
-0.08Mpa |
|
3 |
Power/number of water pump |
KW |
1.5kw×1set |
|
4 |
Move forward and backward method |
/ |
Motor driven,0.37kw |
|
5 |
Cooling water circulation |
/ |
Automatic |
|
6 |
Axis let and height adjuting |
/ |
Manual thread adjustment |
|
7 |
Axis height adjusting |
/ |
Manual thread adjustment |
|
8 |
Length of vacuum calibrator table |
mm |
4000mm |
|
9 |
Air dryer for remove the water |
kw |
0.75kw |
|
10 |
Quantity of Water spray nozzle |
pcs |
30 |
|
11 |
Quantity of vacuum spray nozzle |
pcs |
30 |
|
12 |
Water tank |
/ |
Stainless steel 304 |
|
13 |
Table up and down adjustable motor |
kw |
0.55kw *2set |
|
14 |
Up and down adjustment scope |
mm |
±50mm |
|
15 |
Left and right adjustment scope |
mm |
±20mm |
|
16 |
Main electric contactor brand |
/ |
Schneider brand |
(4) Online laminating machine for PVC skirting profile
|
Main application: Used to laminating PVC film with color pattern on PVC skirting profile 
|
|
|
Available product width |
<=300mm |
|
Available product thickness |
2-80mm |
|
Conveying speed |
5-30m/min |
|
Total power |
1.7kw |
|
Weight |
700kg |
|
Dimensions |
2000×900×1500mm |
(5) Tractor
| Item |
Description |
Unit |
remarks |
|
|
|||
|
Features: |
|||
|
1 |
Width and effective length of pedrail |
mm |
160mm/1800mm |
|
2 |
Speed adjust mode |
/ |
ABB Frequency conversion |
|
3 |
Max. traction force |
N |
30000 |
|
4 |
Traction speed |
m/min |
0.5--5 |
|
5 |
Traction motor power |
KW |
1.5kw*2set |
|
6 |
Material of traction block |
/ |
Rubber |
|
7 |
Central height |
mm |
1000 |
(6) Cutter
| Item |
Description |
Unit |
remarks |
|
Features: |
|||
|
1 |
Power |
KW |
1.5 |
|
2 |
Saw blade material |
mm |
Superior quality alloy steel |
|
3 |
Cutting Mode |
/ |
Pre-set length, cut in fixed-length automatically with meter counting |
|
4 |
Central height |
mm |
1000 |
(7) Automatic Stacker
|
||
|
1 |
length |
6meter |
|
2 |
Discharge mode |
pneumatic drive |
|
3 |
Splint material |
stainless steel 304 |
(7) SJ30/25 Co-extruder
| NO |
Description |
Unit |
SJ30/25 |
|
Note that this small extruder is used to make co-extrusion parts for PVC skirting profile ,that is co-extrusion for soft PVC |
|||
|
1 |
Diameter of the Screw |
mm |
30 |
|
2 |
L/D |
/ |
25:1 |
|
3 |
Output |
Kg/h |
1.5-10 |
|
4 |
Rotation Speed of the Screw |
rev/min |
5-50 |
|
5 |
Material of the Screw barrel and the Screws |
/ |
38CrMoAlA |
|
6 |
Heating power |
KW |
8 |
|
7 |
Main Motor Power |
KW |
3—siemens brand made in china |
|
8 |
Speed Adjusting Mode |
/ |
Frequency conversion |
|
9 |
Cooling for barrel |
|
Air flow cooling, 3- areas |
|
10 |
Height of the Screw Axes |
mm |
1000 |
|
11 |
Temperature controller |
|
Brand: RKC, Japan |
|
12 |
Frequency Converter |
|
Brand: ABB brand |
|
13 |
Figure dimension |
mm |
1450×450×1500 |
|
14 |
Weight |
kg |
250 |
No 3. PVC skirting profile mold
Mold A:
| Item |
Description |
Unit |
remarks |
|||
|
|
||||||
|
1 |
Size of PVC Skirting profile |
mm |
According to sample or drawing |
|||
|
2 |
Material |
/ |
3CR17 |
|||
|
3 |
Length of vacuum calibrator |
mm |
300*2set |
|||
Mold B:
|
Item |
Description |
Unit |
remarks |
|||
|
|
||||||
|
1 |
Size of PVC Skirting profile |
mm |
According to sample or drawing |
|||
|
2 |
Material |
/ |
3CR17 |
|||
|
3 |
Length of vacuum calibrator |
mm |
300*2set |
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